How Much Does It Cost to Make a Custom Shirt

Creating custom shirts is a fantastic way to promote businesses, events, or personal brands. Whether you're looking for bulk orders or small batches, understanding the process and cost factors is essential for a successful project.

Custom shirts made in the USA typically range from $8 to $25 per shirt, depending on factors such as the type of T-shirt, printing method, design complexity, and order quantity. For example:

• Basic cotton T-shirts with simple designs cost around $8–$12 per shirt.
• Premium fabrics or intricate designs can push the price to $20 or more.

Bulk orders are usually more cost-effective, as discounts lower the per-shirt price.

Key Factors Influencing Custom Shirt Costs

1. Blank T-Shirt Prices

The base cost begins with the blank T-shirt:

• Cotton T-Shirts: $2–$5 (soft, breathable, and widely used).
• Polyester or Blends: $3–$7 (durable and moisture-wicking).
• Premium Fabrics: $6–$12 (organic or high-thread-count materials).

2. Printing Method

The method you choose has a significant impact on costs:

• Screen Printing: $5–$10 per shirt (best for bulk orders).
• Direct-to-Garment (DTG): $10–$20 per shirt (ideal for detailed or small-batch designs).
• Embroidery: $15–$25 per shirt (offers a professional, high-quality finish).

3. Order Quantity

• Small Orders: Higher per-shirt cost due to setup fees and labor.
• Bulk Orders: Prices drop to $6–$8 per shirt for orders over 100 units.

4. Design Complexity

• Single-Color Designs: More affordable.
• Full-Color or Intricate Graphics: Higher costs due to added labor and materials.

Additional Costs

• Setup Fees: $15–$50 for screen printing or embroidery.
• Shipping: $5–$20, depending on location and order size.

Average Costs Based on Scenarios

• Basic Bulk Order (100 shirts): ~$6–$10 per shirt.
• Small Batch (10 shirts): ~$15–$25 per shirt.
• Premium Shirts with Embroidery: ~$20–$30 per shirt.

Tips to Save Money on Custom Shirts

1. Order in Bulk

Bulk orders reduce per-shirt costs significantly. For example, ordering 50–100 shirts often lowers prices to $6–$8 per shirt, compared to $15–$25 for smaller batches.

2. Choose Simple Designs

Simpler designs save money. Avoid intricate graphics or multi-color logos to minimize printing expenses. Screen printing with one or two colors is cost-effective and visually appealing.

3. Shop Around

Compare vendors to find the best rates. Many online platforms provide pricing calculators for quick estimates. Choose companies with transparent pricing, positive reviews, and minimal hidden fees.

4. Plan Ahead

Ordering early helps you avoid rush fees and allows time to explore more affordable options, including alternative materials or designs.

Why Choose Wear Real for Customized Apparel?

At Wear Real we specialize in creating stunning, durable custom shirts tailored to your needs. Whether you're ordering for a business, event, or personal project, our team offers:

• High-quality designs.
• Competitive pricing.
• A streamlined, hassle-free process.

Final Thoughts

Custom shirts are an affordable and versatile way to make a lasting impression. By understanding the cost factors—like materials, printing methods, and order sizes—you can create high-quality designs that resonate with your audience and fit your budget.

Ready to get started? Contact Wear Real today for your customized apparel needs!